近年來火爆裝修界的，集成墻板莫屬。木塑材質(zhì)天然環(huán)保，主材就是PVC，柔韌性高，可隨易切割，搭配裝飾線條，造型多樣，顏色多樣，能滿足不同領域的人對裝修的要求。PVC集成墻板是一種集合環(huán)保、隔熱、防潮、保溫、防火、隔音、時尚等多種元素的新型墻面裝飾材料，材料輕便，方便安裝，可以解決海邊墻面容易長霉，墻面臟了易清洗等問題，同時達到工程房屋建筑物防火的要求。

PVC墻板的生產(chǎn)工藝流程如下：

①　第一步：混料。通過混料機將PVC樹脂，碳酸鈣粉和化學助劑均勻混合。

②　第二步：擠出。將混合好的原料通過螺旋上料機，投入到PVC擠出機的螺桿機筒里，原料在螺桿機筒內(nèi)部開始熔融，產(chǎn)生化學反應，最后通過模具，被擠出，進入真空定型臺，再經(jīng)過冷卻，切割

③　第三步：覆膜。將生產(chǎn)出來的PVC板放在覆膜機上，在板材表面貼上不同的花紋造型，最終完成PVC墻板。覆膜機一般分為冷膠覆膜機和熱膠覆膜機。

④　第四步：破碎機。生產(chǎn)過程中產(chǎn)生的不合格PVC板投入破碎機，破碎成小塊狀。

⑤　第五步：磨粉機。經(jīng)過破碎機處理后的塊狀廢料，投入磨粉機，將廢料磨成粉狀，可以投入到擠出機重新生產(chǎn)，循壞利用，降低成本。

滁州金緯擠出機械制造有限公司PVC集成墻板生產(chǎn)線：該生產(chǎn)線主要由錐型雙螺桿擠出機、真空定型臺、牽引機、切割機、接料架組成。生產(chǎn)線采用智能控制，自動化程度高，設備穩(wěn)定，操作簡便，生產(chǎn)效率高。通過更換不同規(guī)格的模具可以生產(chǎn)多種規(guī)格、尺寸、形狀、厚度的木塑裝飾墻板。

Chuzhou Jwell Extrusion Machinery Co.,ltd designs the PVC wall board extrusion line to meet the market requirement. This production line mainly composed by conical twin screw extruder, calibration table, haul-off unit, cutter and stacker. This production line is operated with highly automatic system, which also has the advantage of easy operation, stable working and high-efficiency. The board can be different size, shape or thickness by changing different die head.

客戶的成功使我們追求的目標！滁州金緯擠出機械制造有限公司秉承著“品質(zhì)卓越 完美如一”的質(zhì)量方針，嚴格把關每一臺擠出設備的質(zhì)量，為每一位客戶提供強有力的支持！

Customer’s success is JWELL's pursuing target! Chuzhou Jwell Extrusion Machinery Co.,ltd will obey the quality policy of“ Always excellent quality; Always perfect product” to strictly supervise the quality of each set of equipment and to give a strong support for each customer!

1.擠出機Extruder

該擠出機，能耗低，產(chǎn)量高，下料擠出穩(wěn)定，使用壽命長。

This extruder has the advantage of low energy consumption, high capacity, stable material extrusion and long service life.

2.真空定型臺 calibration table

真空定型臺的寬度結構有YF300型、YF400型、YF600型等更大的規(guī)格。

Based on the width, the specification for calibration table are: YF300,YF400, YF600。

真空定型臺上下、前后方向控制采用電動控制系統(tǒng)，帶限位裝置,有安全急停開關。左右、和水平傾斜度可用首輪微調(diào)，該調(diào)節(jié)方式可以大大減少模具安裝難度，更精確地調(diào)整制品的直線性。

The calibration table can be move up and down, right and left with electric control. This equipment also has position-limitation device and emergency button device.

真空定型臺水循環(huán)冷卻和真空定型系統(tǒng)，可以完善保證制品的平整度和光潔度，提高產(chǎn)量。

The water cooling and calibration system is key part to make sure the plain surface and smooth & shine surface and increase the capacity.

3.牽引機haul off unit

牽引機的寬度結構由YF300型、YF400型、YF600型等更大的規(guī)格。

Based on the width, the specification for hual-off unit are: YF300,YF400, YF600.

牽引履帶采用電機直連，帶限位裝置，有安全急停裝置，上下牽引履帶速度采用變頻調(diào)速同步控制。

The haul-off unit is directly connect with the motor and has the position-limitation device and emergency button device. The belts both up and down are controlled by frequency invertor.

4.切割機 cutter

該切割機具有高精度、快速反應、制品切割端面整潔干凈，無需二次加工，鋸屑收集干凈等特性。

This cutter has high efficiency and rapid cutting response. The cutting surface for the product is clean and tidy and no need second time processing.

5.PVC集成墻板優(yōu)點：

1)    防水、防潮。根本解決了木質(zhì)產(chǎn)品對潮濕和多水環(huán)境中吸水受潮后容易腐爛、膨脹變形的問題，可以使用到傳統(tǒng)木制品不能應用的環(huán)境中。

2)    防蟲、防白蟻，有效杜絕蟲類，延長使用壽命。

3)    多姿多彩，可供選擇的顏色眾多。既具有天然木質(zhì)感和木質(zhì)紋理，又可以根據(jù)自己的個性來定制需要的顏色。

4)    PVC裝飾板質(zhì)量輕、隔熱、保溫、防潮、阻燃、耐酸堿、抗腐蝕。

5)    穩(wěn)定性、介電性好，耐用、抗老化，易熔接及粘合。

6)    抗彎強度及沖擊韌性強，破裂時延伸度較高。

7)    表面光滑、色澤鮮艷、極富裝飾性，裝飾應用面較廣。

8)    施工工藝簡單，安裝方便。

材料使用環(huán)保配方，不含重金屬、鄰苯二甲酸酯、甲醛等有害物質(zhì)，符合EN 14372、EN 649-2011、IEC 62321、GB 4085-83標準。物理指標穩(wěn)定可靠、化學指標符合國際、國家標準！

不鏟墻、不動土，質(zhì)量是基本，快鍵安裝方便清潔，無甲醛、無漆、無膠、無污染，做到真正的清潔環(huán)保，這是中國家裝史上的重大變革!這更是科學與藝術的完美結合!

PVC wallboard is extruded from the extruder PVC substrate, and then use the coating unit to make the PVC color film one-time press-coated. Its simple process, pasted by environmentally friendly glue, odorless, non-toxic, no Pollution.

PVC integrated wallboard density: 0.8-1 ton/m3

PVC Integrated Wallboard Advantages:

1) Waterproof and moisture proof. It fundamentally solves the problem that wood products are liable to rot and expand and deform after moisture absorption and can be used in an environment where traditional wood products cannot be applied.

2) Prevent insects and termites, effectively eliminate harassment by insects and prolong their service life.

3) Colorful and available in many colors. Not only has natural wood texture and wood texture, but also can be customized according to their own desired color.

4) PVC decorative panels are light in weight, heat-insulating, heat-insulating, moisture-proof, fire-retardant, acid-base resistant, and corrosion-resistant.

5) Stability, dielectric, durable, anti-aging, easy to weld and bond.

6) Flexural strength and impact toughness, high elongation at break.

7) The surface is smooth, bright in color, highly decorative, and has a wide range of decorative applications.

8) The construction process is simple and easy to install.

The material uses an environmentally friendly formula that does not contain harmful substances such as heavy metals, phthalates, and formaldehyde, and is in compliance with EN 14372, EN 649-2011, IEC 62321, and GB 4085-83 standards. The physical indicators and chemical indicators are stable and reliable which can meet international and national standards!

Fast installation, easy to clean, no formaldehyde, no paint, no glue, no pollution, truly clean and environmentally friendly, fast loading wall board is a major change in the history of the Chinese house decoration! This is a perfect combination of science and art!